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High Carbon Spring Wire Drawing Machine

Product abstract

High Carbon Wire Drawing Machine Is The First One To Achieve The Connection Between Motor And Block Word-Widely, Which Has Merits In Energy Consumption, Efficiency And Maintenance, Replacing Parts Of Gearbox, Belt And Brake. It Has A Symmetrical And Integrated Design To Save Energy By 20%, Space By 50% And Maintenance By 40%. Such A Machine Has Been Applied Widely In High, Medium And Low Carbon Wire, Steel Cord Wire, Bead Wire, Steel Rope, Welding Wire, Zinc Coated Wire, Steel Stranded Wire, Spring Wire And So On.

| Save energy 20% | Save space 50% | Save maintenance 40% |

Product Description

Servo Direct Drive Technology (SDT) wire drawing machine is the first one to achieve the connection between motor and block word-widely, which has merits in energy consumption, efficiency and maintenance, replacing parts of gearbox, belt and brake. It has a symmetrical and integrated design to save energy by 20%, space by 50% and maintenance by 40%. Such a machine has been applied widely in high, medium and low carbon wire, steel cord wire, bead wire, steel rope, welding wire, zinc coated wire, steel stranded wire, spring wire and so on.

Product Advantages

1、The host is a pure direct drive, without any speed reduction mechanism, no belt pulleys and belts, no mechanical brakes, high efficiency and energy saving, reducing land occupation and reducing maintenance costs.

2、Motor protection degree is IP65, guarantee motor is safe and reliable. Install temperature detector inside motor.

3、The wire drawing machine, electrical cabinet and control panel is integrated, and using same design standard.

4、In the shaft of driving, install temperature detector on bearing of upside and downside.

5、With coolant tank for motor and motor driver, install coolant circulation pump, temperature detector and liquid level detector.

6、With cooling water pump, adopt invertor control, to keep same cooling water pressure and flow on every block.

7、Detect temperature of inlet cooling water of machine, detect temperature of outlet coolant of every capstan and every die box.

8、Capstan working surface is tungsten carbide coated, capstan lifespan: ≥ 3 year.Inner water bush of capstan is made by Aluminium Alloy.

9、Customer can choice die box stirring type, rotating type, pressure die type.The first die box bepower forced.

10、With IC card manage function, to manage the power of operator and engineer.

11、No wire broken when emergent stop machine.

12、With RJ45 ,can be used for customer to collect machine running date.

13、With LED display, to show current speed and ratio of wire on take up spool.

14、With intellegent power meter, to check quality of power supply, and meter power consumption of machine.

15、With cable between machine and electrical cabinet, customer just need supply power to electrical cabinet.

16、When some parts of machine broken, will change parts , and not repair parts.

17、Optional: dust collection system, can clean dust in air and clean dust on drawing bench.

18、Optional: diameter detector laser type, can check wire diameter in real time, and make alarm when wire diameter is over range.

19、Optional: internet module, can connect machine to internet, then can visit machine from mobile phone or PC to check running data, manage control system.

Wire drawing machine technical parameters：

Model(block diameter)/mm	200	300	350	400	450	500	560	600	700	800	900	1200
Tensile Strength of inlet wire/MPa	≤1350
Numbers of Block	≤14	≤14	≤14	≤14	≤14	≤14	≤14	≤14	≤14	≤14	≤14	≤14
Maximum diameter of inlet wire(mm)	2.2	2.8	3.5	4.2	5.0	5.5	6.5	8	10	12	14	16
Minimum diameter of outlet wire(mm)	0.25	0.5	0.6	0.75	1.0	1.2	1.4	1.6	2.2	2.5	3.0	4.0
Max. drawing speed(m/s)	24	22	22	22	20	20	18	16	12	12	10	10
Motor power(KW)	2.2～5.5	5.5～ 7.5	5.5～11	11～15	11～22	15～30	22～45	30～55	45～75	55～90	75～ 110	90～132
Transmission system	Servo Motor Direct Drive
Method of speed adjusting	AC Servo Driver
Method of control	Sharing DC Cable Control System
Method of pay-of	Spooler pay-off, high pay-off frame, Horizontal type flyer pay-off, duck-nip pay-off, can pay off without stop work
Method of take-up	Spooler take-up, dead block coiler take-up, inverted vertical take-up, and can take up wire without stop work
The main function	Fixed-length automatic deceleration and stop; disconnection detection and stop; free process combination of any reel removal; automatic deceleration and stop when the protective cover is opened; various fault information and processing information display; various sports information monitoring
Material can be drawn	Steel wire(High、medium、low carbon steel wire、stainless steel wire、PC wire、bead wire、rubber tube wire、spring steel wire、steel cord wire and so on),Welding wire(MIG、submerged arc welding wire、flux cored wire and so on)alloy wire and other kinds of metal wire

Other Products

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: Steel Cord Wire Drawing Machine
Steel Cord Wire Drawing Machine Is The First One To Achieve The Connection Between Motor And Block Word-Widely, Which Has Merits In Energy Consumption, Efficiency And Maintenance, Replacing Parts Of Gearbox, Belt And Brake. It Has A Symmetrical And Integrated Design To Save Energy By 20%, Space By 50% And Maintenance By 40%. Such A Machine Has Been Applied Widely In High, Medium And Low Carbon Wire, Steel Cord Wire, Bead Wire, Steel Rope, Welding Wire, Zinc Coated Wire, Steel Stranded Wire, Spring Wire And So On.

: PC Wire Drawing Machine
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: PC Wire Drawing Machine for Copper Wire
Copper Coating Line Welding Wire Drawing Machine Is A Complete Set Of Welding Wire Production Process Integration Equipment, From Raw Material To Wire Forming In The Same Equipment To Complete, High Degree Of Automation, The Whole Production Line Only One Person Operation, High Efficiency And Energy Saving, International Leading, Is A New Generation Of Innovative Products.

: Black/Binding Wire Drawing Machine
Black Wire Drawing Machine Is The First One To Achieve The Connection Between Motor And Block Word-Widely, Which Has Merits In Energy Consumption, Efficiency And Maintenance, Replacing Parts Of Gearbox, Belt And Brake. It Has A Symmetrical And Integrated Design To Save Energy By 20%, Space By 50% And Maintenance By 40%. Such A Machine Has Been Applied Widely In High, Medium And Low Carbon Wire, Steel Cord Wire, Bead Wire, Steel Rope, Welding Wire, Zinc Coated Wire, Steel Stranded Wire, Spring Wire And So On.

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Tel：+86 22 29339204
Contact：Betty Qiu(+86 13920947269)
Email：sales@zhixuanmachinery.com
Add：No. 69 Qianjin Road, Baipu Town, Rugao City, Jiangsu Province, Nantong, Jiangsu, China

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